Steve Bolt's H-Bridge

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[edit] General

Steve Bolt came up with an interesting 4-transistor H-bridge variant; this is cheap and easy to build, and best of all is "smokeless" (i.e., no combination of inputs can cause the bridge to self-destruct). Here's Steve's diagram:

Image:Bolt_smokeless_Hbridge.gif

You should bear the following things in mind with this design:

  • 2N2905 and 2N2219 transistors are no longer being produced; I use 2N2907 and 2N2222 transistors in this circuit, with good results.
  • You absolutely must use one bias resistor per transistor; I attempted to simplify the circuit by connecting the respective transistors' bases (so each pair of transistors could "share" a resistor) -- this made for a circuit that was simpler, much easier to freeform, and completely non-functional.
  • This efficiency of this design is driven by 2 things -- the efficiency of the motor it's driving, and the size of the bias resistors. Just to make life interesting, these things are interrelated (more on this later).
  • This bridge is "smokeable" -- but only if power is supplied to the bridge while the control inputs are allowed to "float" (easy thing to avoid in your circuit design).
  • When I first started tinkering with this circuit, I made the assumption that the inverters pictured in Steve's diagram were not intrinsic parts of the bridge, but instead were examples of the outputs coming from the "driving" circuit. This is very, very wrong. If you don't include inverters (or, at least buffers) on the control inputs, you now have to take great care to avoid having the bridge influence the circuit that's driving it.

Since your circuit may or may not (and most likely, won't) have spare buffers / inverters available for use on the H-bridge control inputs, I've done some experimenting on the bridge circuit sans inverters -- let's call this variant "Bolt light."

[edit] Freeforming

If you want to build a "freeform" version of the "Bolt light" circuit, here's a very compact layout (note that this diagram shows the transistors in "dead-bug" fashion, i.e., with the chips "down," and their legs pointing up towards you).

I've found it's easiest to solder the outside (motor lead) connections first, then the inside (Vcc / ground) connections, then the middle (resistor) connections. Note that two resistor leads "bridge over" the top of the transistor packages (these hidden leads are shown as dashed lines).

4-transistor H-bridge freeform layout

[edit] Built as a PCB

If you'd like to build your own "Bolt light" H-bridge circuit board, here's a life-size copy of the PCB "artwork." Note that I make my PCBs using transfer sheets, so the pattern is "mirror-reversed" from what the copper traces look like.

Bolt H-bridge PCB layout

Meanwhile, here's the parts layout for the PCB (here, shown from the "non-copper side" of the PCB ).

Image:BHB_PCB_layout.gif

Here's the front of a populated PCB (in this case, with sockets for the bias resistors).

Bolt H-bridge "thumbnail"Image

[edit] Performance

I've built the "Bolt light" circuit using 2N2907 and 2N2222 transistors, and measured its performance (raw test data are on a subsequent page). I'm working on a "pretty" writeup, but in the meantime, here are some things to bear in mind if you use this circuit:

  • If you're not careful, the "control lines" can draw enough current to destabilize the Nv net that's driving the bridge (I haven't quantified how much current has to be "sunk" in order to do this, it'll be a function of the voltage you're running at).
  • Given poorly-selected combinations of motor and bias resistance, this bridge can be horribly inefficient.
  • This bridge should only be used for high-current motors (too large to be driven by "stacked" 74*245 chips); it has enough "personality" and a sufficiently-high parts count to make it a "special case" driver. I'd say it should be reserved for non-bicore circuits with high-current motors (and even then, used with great care).

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